Teflon® FEP CJ 99

Category: FEP , Perfluoroethylene Propylene Copolymer
Manufacturer: DuPont Fluoropolymers
Trademark: Teflon® FEP
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: XWXaSt_Teflon-FEP-CJ-99.pdf
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For inventory control purposes product name may be followed by an X.

Products labeled FEP CJ 99 and FEP CJ 99 X are equivalent and all information in this document is applicable to both.

Typical Application
Wire and cable insulation, small tubing and injection molded parts.

DuPont Teflon ® FEP CJ 99 is a melt-processible copolymer of tetrafluoroethylene and hexafluoropropylene without additives that meets the requirements of ASTM D 2116 type I.

Thanks to the unique combination of a Melt Flow Rate in the range of 9 g/10 min and MIT flexlife above 40 000 cycles, this resin offers both attractive processing speeds and high stress-rack resistance in addition to the excellent characteristics typical of Teflon ® fluoropolymer resins, such as non-ageing characteristics, chemical inertness, exceptional electrical properties, low flammability, heat resistance, toughness and flexibility, low coefficient of friction, non-stick characteristics, negligible moisture absorption and excellent weather resistance. The increased transparency of Teflon ® FEP CJ 99 will also allow better colourability.

Stress crack resistance is an important element in establishing end-use performance. Extensive testing of wire and cable constructions is required for definitive performance evaluation. Well-known and most comprehensive tests for stress rack resistance of wire and cable are mandrel wrap tests as described in the military specification MIL-W-22759 (aerospace) and ISO 6722/LV112 (automotive). Experience has shown that the MIT folding endurance or flex life test, based on ASTM D 2176, performed on a thin film of resin, gives a good correlation with stress crack resistance. Resins with a higher MIT flex life, perform better in the stress-crack resistance tests. Teflon ® FEP CJ 99 has a higher degree of stress crack resistance than most FEP resins with similar viscosity (MFR) and offers higher productivity than FEP resins with similar stress crack resistance (MIT). We recommend that for applications involving repeated thermal and flex cycling, specific tests on the final cable always should be undertaken. The MIT test results should be viewed as guide to comparative performance of the various grades of resin.
General Information
Features
  • Fast Molding Cycle
  • Food Contact Acceptable
  • Good Chemical Resistance
  • Good Colorability
  • Good Electrical Properties
  • Good Flexibility
  • Good Toughness
  • Good Weather Resistance
  • High ESCR (Stress Crack Resist.)
  • High Heat Resistance
  • Low Friction
  • Low Moisture Absorption
Uses
  • Insulation
  • Wire & Cable Applications
Agency Ratings
  • ASTM D 2116 type 1
  • EU 10/2011
  • FDA 21 CFR 177.1550
Forms
  • Pellets
Processing Method
  • Blow Molding
  • Compression Molding
  • Extrusion
  • Injection Molding
PhysicalNominal ValueUnitTest Method
Specific Gravity 2.13g/cm³ASTM D792, ISO 1183
Melt Mass-Flow Rate (MFR) (372°C/5.0 kg)9.0g/10 minASTM D2116, ISO 12086
Water Absorption (24 hr)< 0.010%ASTM D570
HardnessNominal ValueUnitTest Method
Durometer Hardness (Shore D)56ASTM D2240, ISO 868
MechanicalNominal ValueUnitTest Method
Tensile Strength (Yield, 23°C)28.0MPaASTM D638, ISO 12086
Tensile Elongation (Break, 23°C)300%ASTM D638, ISO 12086
ImpactNominal ValueUnitTest Method
Notched Izod Impact (23°C)No BreakASTM D256, ISO 180
ThermalNominal ValueUnit
Continuous Use Temperature 1205°C
Melting Temperature 2255°C
ElectricalNominal ValueUnitTest Method
Dielectric Strength
    0.250 mm 3> 100kV/mmASTM D149
    0.250 mm > 100kV/mmIEC 60243-1
Dielectric Constant ASTM D150, IEC 60250
    1 kHz 2.03
    1.00 GHz 2.03
Dissipation Factor ASTM D150, IEC 60250
    1 kHz 5.0E-5
    1.00 GHz 8.0E-4
FlammabilityNominal ValueUnitTest Method
Flame Rating 4V-0UL 94
Oxygen Index > 95%ASTM D2863, ISO 4589-2
Additional InformationNominal ValueUnitTest Method
Critical Shear Rate (372°C)29.0sec^-1Internal Method
Guide DDR Range - for cable extrusion 60.0 to 120
MIT Folding Endurance - film (200.0 µm)4.0E+4CyclesASTM D2176
Note Message
1 .The continuous service temperature is based on accelerated heat-aging tests, and represents the temperature at which tensile strength and ultimate elongation retains 50% of the original values, after 20 000 h thermal aging When considering the use of Teflon ® FEP at elevated temperatures especially in combination with mechanical, electrical or chemical exposure, preliminary testing should be done to verify suitability.
2 .ASTM D4591 / D3418
3 .Method A (Short-Time)
4 .- These results are based on laboratory tests, under controlled conditions, and do not reflect performance under actual fire conditions.- Current rating is a typical theoretical value
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