LEXAN™ HPH4404 resin

Category: PC+PPC , Polycarbonate + PPC
Manufacturer: SABIC Innovative Plastics
Trademark: LEXAN™
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: zE6CwK_LEXAN-HPH4404-resin.pdf
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High heat specialty polycarbonate. For medical devices and pharmaceutical applications. Healthcare management of change, biocompatible (ISO10993 or USP Class VI). EtO, steam, gamma and e-beam sterilizable.
General Information
Features
  • Biocompatible
  • E-beam Sterilizable
  • Ethylene Oxide Sterilizable
  • High Heat Resistance
  • Radiation Sterilizable
  • Steam Sterilizable
Uses
  • Medical/Healthcare Applications
  • Pharmaceuticals
Agency Ratings
  • ISO 10993
  • USP Class VI
Processing Method
  • Injection Molding
PhysicalNominal ValueUnitTest Method
Specific Gravity
    -- 1.20g/cm³ASTM D792, ISO 1183
    -- 1.19g/cm³ASTM D792
Specific Volume 0.830cm³/gASTM D792
Melt Mass-Flow Rate (MFR) ASTM D1238
    300°C/1.2 kg 6.0g/10 min
    330°C/2.16 kg 30g/10 min
Melt Volume-Flow Rate (MVR) (330°C/2.16 kg)29.0cm³/10minISO 1133
Molding Shrinkage - Flow (3.20 mm)0.60 to 0.80%Internal Method
Water Absorption
    24 hr 0.16%ASTM D570
    Saturation, 23°C 0.16%ISO 62
    Equilibrium, 23°C, 50% RH 0.35%ISO 62
HardnessNominal ValueUnitTest Method
Rockwell Hardness ASTM D785
    M-Scale 85
    R-Scale 122
MechanicalNominal ValueUnitTest Method
Tensile Modulus
    -- 12100MPaASTM D638
    -- 2150MPaISO 527-2/1
Tensile Strength
    Yield 265.0MPaASTM D638
    Yield 65.0MPaISO 527-2/50
    Break 370.0MPaASTM D638
    Break 60.0MPaISO 527-2/50
Tensile Elongation
    Yield 47.0%ASTM D638
    Yield 7.0%ISO 527-2/50
    Break 5> 110%ASTM D638
    Break 85%ISO 527-2/50
Flexural Modulus
    50.0 mm Span 62200MPaASTM D790
    -- 72120MPaISO 178
Flexural Stress
    -- 66.0MPaISO 178
    Yield, 50.0 mm Span 895.0MPaASTM D790
ImpactNominal ValueUnitTest Method
Charpy Notched Impact Strength 9ISO 179/1eA
    -30°C 13kJ/m²
    23°C 57kJ/m²
Charpy Unnotched Impact Strength 10ISO 179/1eU
    -30°C No Break
    23°C No Break
Notched Izod Impact
    23°C 600J/mASTM D256
    -30°C 1111kJ/m²ISO 180/1A
    23°C 1253kJ/m²ISO 180/1A
Unnotched Izod Impact
    23°C No BreakASTM D4812, ISO 180/1U
    -30°C 13No BreakISO 180/1U
Instrumented Dart Impact (23°C, Total Energy)120JASTM D3763
Gardner Impact (23°C)149JASTM D3029
Tensile Impact Strength 14577kJ/m²ASTM D1822
ThermalNominal ValueUnitTest Method
Deflection Temperature Under Load
    1.8 MPa, Unannealed, 3.20 mm 142°CASTM D648
    1.8 MPa, Unannealed, 64.0 mm Span 15125°CISO 75-2/Af
Vicat Softening Temperature
    -- 160°CASTM D1525 16
    -- 154°CISO 306/B50
    -- 155°CISO 306/B120
CLTE
    Flow : -40 to 40°C 6.0E-5cm/cm/°CASTM E831, ISO 11359-2
    Transverse : -40 to 40°C 8.0E-5cm/cm/°CASTM E831
    Transverse : -40 to 40°C 6.0E-5cm/cm/°CISO 11359-2
Specific Heat 1250J/kg/°CASTM C351
Thermal Conductivity 0.21W/m/KASTM C177
ElectricalNominal ValueUnitTest Method
Volume Resistivity > 2.6E+17ohms·cmASTM D257
Dielectric Strength (3.20 mm, in Air)20kV/mmASTM D149
Dielectric Constant ASTM D150
    50 Hz 3.15
    60 Hz 3.15
    1 MHz 3.00
Dissipation Factor ASTM D150
    50 Hz 1.2E-3
    60 Hz 1.2E-3
    100 Hz 0.024
OpticalNominal ValueUnitTest Method
Refractive Index 1.600ASTM D542
Transmittance (2540 µm)85.0%ASTM D1003
Haze (2540 µm)1.0%ASTM D1003
InjectionNominal ValueUnit
Drying Temperature 121°C
Drying Time 3.0 to 4.0hr
Drying Time, Maximum 48hr
Suggested Max Moisture 0.020%
Suggested Shot Size 40 to 60%
Rear Temperature 271 to 293°C
Middle Temperature 282 to 304°C
Front Temperature 293 to 316°C
Nozzle Temperature 288 to 310°C
Processing (Melt) Temp 293 to 316°C
Mold Temperature 71.1 to 93.3°C
Back Pressure 0.345 to 0.689MPa
Screw Speed 40 to 70rpm
Vent Depth 0.025 to 0.076mm
Note Message
1 .5.0 mm/min
2 .Type I, 50 mm/min
3 .Type I, 50 mm/min
4 .Type I, 50 mm/min
5 .Type I, 50 mm/min
6 .1.3 mm/min
7 .2.0 mm/min
8 .1.3 mm/min
9 .80*10*3 sp=62mm
10 .80*10*3 sp=62mm
11 .80*10*3
12 .80*10*3
13 .80*10*3
14 .Type S
15 .80*10*4 mm
16 .Rate B (120°C/h), Loading 2 (50 N)
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