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SI-LINK™ DFDB-5400 NT
| Category: | PE, Unspecified , Moisture Curable System, Flame Retardant Masterbatch |
| Manufacturer: | The Dow Chemical Company |
| Trademark: | SI-LINK™ |
| Fillers: | - |
| Ports: | Qinzhou, Shekou, Shanghai, Ningbo |
| Delivery Terms | FOB, CIF, DAP, DAT, DDP |
| PDF: | uZ4gUX_SI-LINK-DFDB-5400-NT.pdf  |
| PRICE: | Order Products email sales@su-jiao.com |
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SI-LINK™ DFDB-5400 NT is a RoHS (Reduction of Hazardous Substances)-compliant flame retardant masterbatch designed to be used in conjunction with SI-LINK™ DFDA-5451 NT Polyethylene and the catalyst masterbatch SI-LINK™ DFDB-5480 NT Polyethylene to form a flame retardant SI-LINK polyethylene insulation system. This system is bulletinized by UL as DFDB-5425 and is moisture curable. The specific gravity of the system is 1.04. It is recommended for use in low voltage power cable and industrial cable applications. SI-LINK™ DFDB-5400 NT is formulated to pass the UL-44 horizontal burn test on 14 AWG (1.63 mm) wire, 0.030 in. insulation wall thickness, at a 25% loading with 70% SI-LINK™ DFDA-5451 NT and 5% SI-LINK™ DFDB-5480 NT. UV resistance allowing the wire to be printed "SunRes" may be achieved with the addition of a UV stabilizer package. The formulation for such an additive is available upon request and the resulting product is bulletinized by UL as DFDB-5425 UV. For accelerated curing applications SI-LINK™ DFDB-5400 NT can be used in conjunction with SI-LINK™ AC DFDB-5451 NT Polyethylene and the catalyst masterbatch SI-LINK™ AC DFDA-5488 NT Polyethylene to form a flame retardant SI-LINK™ AC polyethylene insulation system. This system is recognized by UL as DFDB-5425 AC. It is formulated to pass the UL-44 horizontal burn test on 14 AWG (1.63 mm) wire, 0.030" wall thickness, at a 25% loading with 70% SI-LINK™ DFDB-5451 NT and 5% SI-LINK™ AC DFDA-5488 NT. SPECIFICATIONS The DFDB-5425 systems are bulletinized by UL for XHH, XHHW, XHHW-2, RHH, RHW, RHW-2, SIS, USE and USE-2. They are also suitable for CSA RW-90, and RWU-90 applications. |
| General Information | |
|---|---|
| Wire Types |
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| RoHS Compliance |
|
| Physical | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Specific Gravity 1 | 1.04 | g/cm³ | ASTM D792 |
| Degree of Crosslinking | > 80 | % | ASTM D2765A |
| Aging | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Change in Relative Permittivity | UL 44 | ||
| 1-14 days | 2.0 | % | UL 44 |
| 7-14 days | 1.0 | % | UL 44 |
| Tensile strength retention- 7 days (121°C) | 80 | % | ASTM D412 |
| Elongation retention rate- 7 days (121°C) | 80 | % | ASTM D412 |
| Thermal | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Thermal deformation (131°C) | % | UL 44 | |
| Thermosetting- Elongation (200°C) 2 | % | IEC 60811-2-1 |
| Electrical | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Capacitance 3 | UL 44 | ||
| pf, 1 day : 90°C | 750 | UL 44 | |
| pf, 14 days : 90°C | 750 | UL 44 | |
| pf, 7 days : 90°C | 750 | UL 44 |
| Flammability | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Flame test- Horizontal 4 | Pass | UL 44 |
| Additional Information | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Crushing Test | 6005 | N | UL 44 |
| Flexibility - 4 hrs (-25°C) 5 | No visible cracks | UL 854 |
| Extrusion | Nominal Value | Unit | |
|---|---|---|---|
| Head Temperature | 171 | °C |
| Elastomers | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Tensile Strength | 2000 | MPa | ASTM D412 |
| Tensile Elongation (Break) | 300 | % | ASTM D412 |
| Electrical | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Relative Permittivity 6 | 3.00 | UL 44 |
| Flammability | Nominal Value | Unit | Test Method |
|---|---|---|---|
| Oxygen Index | 26 | % | ASTM D2863 |
| Extrusion | Nominal Value | Unit | |
|---|---|---|---|
| Drying Temperature | 66.0 | °C | |
| Drying Time | 4.0 - 6.0 | hr | |
| Cylinder Zone 1 Temp. | 149 | °C | |
| Cylinder Zone 3 Temp. | 160 | °C | |
| Cylinder Zone 5 Temp. | 171 | °C | |
| Melt Temperature | 185 | °C | |
| Die Temperature | 171 | °C |
| Extrusion instructions |
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| The data below summarizes conditions for a commercial extrusion run of DFDB-5425 (DFDB-5400 NT /DFDA-5451/DFDB-5480, 25%/70%/5%). Using these conditions with a standard polyethylene screw afforded high quality finished wire.Desiccant drying of the masterbatches at 150°F (66°C) for 4-6 hours is recommended. Wire pre-heat of 176-212°F (80-100°C) is recommended to obtain the typical physical properties for circuit size conductors. Adequate curing requires exposure for a minimum of 24-48 hours to 194°F (90°C) water or steam. Exact extrusion characteristics will of course be dependent on the equipment in use and can only be determined during cable trials.ExtruderScrew L/D: 15:1 to 20:1Screw Suggested: Single FlightCompression Ratio: 2.5:1 to 3.5:1Screen Pack: 20/40/60/20 Mesh |
| Note Message | |
|---|---|
| 1 . | 23°C |
| 2 . | 15 min, 20N/cm² |
| 3 . | These tests were conducted on #14 AWG solid wires insulated with 0.030 in. wall thickness insulation. |
| 4 . | No. 14 AWG 30 mil wallThese tests were conducted on #14 AWG solid wires insulated with 0.030 in. wall thickness insulation. |
| 5 . | This test was conducted on # 4 AWG stranded wire insulated with 0.060 in. wall thickness insulation. |
| 6 . | 1 dayThese tests were conducted on #14 AWG solid wires insulated with 0.030 in. wall thickness insulation. |
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