DOW™ Electrical & Telecommunications DFDA-1648 NT EXP1

Category: TP, Unspecified , Non-Halogen, Flame Retardant, Thermoplastic Jacket Compound
Manufacturer: The Dow Chemical Company
Trademark: DOW™ Electrical & Telecommunications
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: iBziRC_DOW-Electrical-Telecommunications-DFDA-1648-NT-EXP1.pdf
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DFDA-1648 NT EXP1 is a thermoplastic, non-halogen, flame retardant jacketing compound. It is designed for general purpose cable jacket applications.

Features
DFDA-1648 NT EXP1 provides the following features:
  • Processing and cabling attributes
    • Ease of extrusion, without the need for special screws
    • Good anti-scratch whitening
    • Good surface appearance (shining and smoothness)
    • Good crack resistant on majority of armored cables
  • Excellent combustion properties (lower smoke, lower acidity)
  • Excellent electricals
    • High volume resistivity (could be used as 0.6/1 kV insulation in dry conditions)
    • Low dielectric constant and dissipation factor
  • Competitive mechanical properties (tensile elongation, tear strength, abrasion resistance, flexibility)
  • Good thermal properties (low temperature performance, good hot deformation)
  • Environmentally friendly (lead-free, halogen free, sulfur/antimony-free)
  • Colorable with EVA based color concentrates

Specifications
For many cable designs, DFDA-1648 NT EXP1 will meet UL-1685, IEEE-383, CSA FT-4, IEC-60332-3C vertical tray cable burn tests, and IEC-61034 smoke generation tests
General Information
Uses
  • Flame Retardant Jacketing
  • Industrial Cable Jacketing
  • LSZH Jacketing
  • Wire and cable applications
  • Communication wire sheath
Agency Ratings
  • CSA FT-4
  • IEC 60332-3
  • IEEE 383
  • UL 1685
PhysicalNominal ValueUnitTest Method
Specific Gravity 1.45g/cm³ASTM D792
HardnessNominal ValueUnitTest Method
Durometer Hardness ASTM D2240
    Shaw A 93ASTM D2240
    Shaw D 46ASTM D2240
MechanicalNominal ValueUnitTest Method
Tensile Strength 11.7MPaASTM D638
Tensile Elongation (Break)250%ASTM D638
ElastomersNominal ValueUnitTest Method
Tear Strength 8.00kN/mASTM D470
AgingNominal ValueUnitTest Method
Tensile strength retention- 7 days (121°C) 100%ASTM D638
Elongation retention rate- 7 days (121°C) 80%ASTM D638
ThermalNominal ValueUnitTest Method
Thermal deformation UL 1581
    90°C 1.3%UL 1581
    100°C 2.7%UL 1581
    121°C 87%UL 1581
Oxygen sensing time- Al pans, no screen, 60 ml oxygen/min (220°C) 32minASTM D3895
FlammabilityNominal ValueUnitTest Method
Toxicity 1.90NES 713
Acid gas emission pH 5.30IEC 754-2
Acid gas emission conductivity 0.630µS/mmIEC 754-2
Temperature index (combustion)- Critical > 300°CNES 715
Smoke (2.54mm) 23.0NES 711
Smoke Density ASTM E662
    Flaming Mode - D1.5 : 508.0 µm 1.4ASTM E662
    Flaming Mode - D1.5 : 2.54 mm 1.5ASTM E662
    Flaming Mode - D4.0 : 508.0 µm 9.1ASTM E662
    Flaming Mode - D4.0 : 2.54 mm 2.5ASTM E662
    Flaming Mode - Dm, (corr.) : 508.0 µm 22ASTM E662
    Flaming Mode - Dm, (corr.) : 2.54 mm 110ASTM E662
    Non-flaming Mode - D1.5 : 508.0 µm 6.9ASTM E662
    Non-flaming Mode - D1.5 : 2.54 mm 0.040ASTM E662
    Non-flaming Mode - D4.0 : 508.0 µm 55ASTM E662
    Non-flaming Mode - D4.0 : 2.54 mm 28ASTM E662
    Non-flaming Mode - Dm, (corr.) : 508.0 µm 130ASTM E662
    Non-flaming Mode - Dm, (corr.) : 2.54 mm 330ASTM E662
ThermalNominal ValueUnitTest Method
Brittleness Temperature -40.0°CASTM D746
ElectricalNominal ValueUnitTest Method
Volume Resistivity (23°C)2.1E+14ohms·cmASTM D257
Dielectric Constant ASTM D150
    60 Hz 3.80ASTM D150
    100 kHz 3.43ASTM D150
    1 MHz 3.50ASTM D150
Dissipation Factor ASTM D150
    60 Hz 0.034ASTM D150
    100 kHz 7.0E-3ASTM D150
    1 MHz 9.0E-3ASTM D150
FlammabilityNominal ValueUnitTest Method
Oxygen Index 39%ASTM D2863
Additional Information
Fluid Resistance: Oil , IRM #902, 7 days, 23°C Tensile Strength Retention: 87.6% Elongation Retention: 89.8% Oil , IRM #902, 4 hrs, 70°C Tensile Strength Retention: 75.9% Elongation Retention: 86.1% Turbine Fuel, JP-5, MIL-T-5624, 24 hrs, 23°C Tensile Strength Retention: 63.8% Elongation Retention: 74.1%
Extrusion instructions
DFDA-1648 NT EXP1 can be processed on commercial thermoplastic extrusion equipment. Processing practices necessary to achieve optimum characteristics will be dependent on the particular equipment used and can be determined only by extrusion trials.Typical Extrusion Conditions Typical commercial extrusion conditions are shown below as a guide. Each extrusion system is unique and will require optimization of these conditions for the specific unit. EXTRUDER Screw L/D: 20:1 to 24:1 Screw Type: Single Flight Compression Ratio: 2:1 to 3:1 Screenpack: 12 or 20 mesh Draw-Down Ratio (DDR for semi pressure or tube on): Up to 3.5 TEMPERATURE PROFILE BARREL: Feed Zone: 266°F (130°C) Center Zones: 284°F (140°C) Metering Zone: 293°F (145°C) CROSSHEAD: Head: 320°F (160°C) Die: 320°F (160°C) Melt Temperature: < 338°F (170°C) SCREW: Circulating Water: Neutral Compound Drying Drying before extrusion in a dehumidifying hot air dryer for a minimum of 6 hours at 140°F (60°C) is recommended to avoid jacket porosity and to improve the extrusion quality. Do not heat over 195°F (90°C).
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