AEI SX407:CM424

Category: XLPE , Crosslinked Polyethylene
Manufacturer: AEI Compounds Limited
Trademark: AEI
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: hgCi4P_AEI-SX407-CM424.pdf
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Low-smoke, low-toxicity, halogen-free, flame-retardant, silane crosslinkable compound for insulation of LV cables and sheathing of all types of cables

This is a flame-retardant chemically crosslinkable compound, curable by exposure to moist conditions and possessing good extrusion properties. The graft component SX407 is mixed with a crosslinking catalyst masterbatch CM424 generally in the ratio 95:5. The SX407:CM424 system has been specifically developed to meet the requirements of limited toxic/corrosive fume emission.

Core or cable designs made using SX407 have complied with the following flame tests:- BS 4066 Part 1/IEC 332 Part 1; CEGB GDCD Standard 21; VDE 0472 Pt.804 Method C; VDE 0472 Pt.814; NF C 32-070 Test 2 (Category C1); BS 4066 Part 3; IEC 332 Part 3 (Categories A, B & C).

A satisfactory cure can be obtained either by immersion in hot water or exposure to low pressure steam at a temperature up to 65°C.
General Information
Additive
  • Flame retardancy
Features
  • Low smoke
  • Low toxicity
  • Crosslinkable
  • Halogen-free
  • Flame retardancy
Uses
  • Flame Retardant Insulation
  • Flame Retardant Jacketing
  • Low voltage insulation
  • Cable sheath
  • Wire and cable applications
Agency Ratings
  • BS 4066 Part 1
  • BS 4066 Part 3
  • EC 1907/2006 (REACH)
  • IEC 60332-1
  • IEC 60332-3
  • VDE 472-814
RoHS Compliance
  • RoHS compliance
Forms
  • Particle
Processing Method
  • Extrusion
PhysicalNominal ValueUnitTest Method
Density 1.37g/cm³BS 2782 620A
MechanicalNominal ValueUnitTest Method
Tensile Stress 10.0MPaIEC 60811-1-1
Tensile Strain (Break)150%IEC 60811-1-1
AgingNominal ValueUnitTest Method
Change in Tensile Strength (135°C, 168 hr)20%IEC 60811-1-2
Change in Tensile Strain at Break (135°C, 168 hr)-15%IEC 60811-1-2
ThermalNominal ValueUnitTest Method
Deformation (100°C) 15%IEC 60811-3-1
Cold bending (-70°C) passIEC 60811-1-4
Thermoset 1IEC 60811-2-1
    Elongation under load, 20N/cm² : 200°C 40%IEC 60811-2-1
    Permanent elongation after cooling 5.0%IEC 60811-2-1
Temperature index 280°CISO 4589-3
FlammabilityNominal ValueUnitTest Method
Smoke Density 4.1%ASTM D2843
Additional InformationNominal ValueUnitTest Method
Halogen Acid Gas Evolution %IEC 60754-1
ExtrusionNominal ValueUnit
Head Temperature 150°C
ElectricalNominal ValueUnitTest Method
Volume Resistivity (20°C)1.0E+13ohms·cmIEC 60502
Dielectric Strength (20°C)14kV/mmIEC 60243-1
Relative Permittivity (23°C, 50 Hz)4.15IEC 60250
FlammabilityNominal ValueUnitTest Method
Oxygen Index 29%ISO 4589-2
Additional InformationNominal ValueUnitTest Method
Crosslinking or cure: A satisfactory cure can be obtained either by immersion in hot water or exposure to low pressure steam at a temperature up to 65°C.
ExtrusionNominal ValueUnit
Cylinder Zone 1 Temp. 130°C
Cylinder Zone 2 Temp. 140°C
Cylinder Zone 3 Temp. 140°C
Die Temperature 150°C
Extrusion instructions
Extruders of L/D ratios (length/diameter) of 15-24 and extruder screws of compression ratio 2:1 or less are recommended.
Note Message
1 .Cure assessment by hot set test (forced cured at 80°C in water)
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