AEI SX554:CM493 and SX554:CM497

Category: EPDM , Ethylene Propylene Diene Terpolymer
Manufacturer: AEI Compounds Limited
Trademark: AEI
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: ghZLZd_AEI-SX554-CM493-and-SX554-CM497.pdf
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Flexible, silane crosslinkable, EPDM for low and medium voltage cable insulation

This is a silane crosslinkable rubber compound, curable when exposed to moist conditions. The compound is processed in the same way as a non-curable rubber having good extrusion properties at high output rates. The graft component SX554 is mixed with a crosslinking catalyst masterbatch CM493 or CM497 generally in the ratio 95:5. Compound SX554:CM493 or CM497 has been approved for use at 1kV and has found uses up to 10kV.

It is highly flexible and enables the production of soft rubber cables without the use of continuous vulcanization equipment.
General Information
Features
  • Crosslinkable
  • Good flexibility
Uses
  • Low voltage insulation
  • Wire and cable applications
  • Medium voltage insulation
Agency Ratings
  • EC 1907/2006 (REACH)
RoHS Compliance
  • RoHS compliance
Forms
  • Particle
Processing Method
  • Extrusion
PhysicalNominal ValueUnitTest Method
Density 0.900g/cm³BS 2782 620A
MechanicalNominal ValueUnitTest Method
Tensile Stress 9.50MPaIEC 60811-1-1
Tensile Strain (Break)420%IEC 60811-1-1
AgingNominal ValueUnitTest Method
Change in Tensile Strength (135°C, 168 hr)20%IEC 60811-1-2
Change in Tensile Strain at Break (135°C, 168 hr)8.0%IEC 60811-1-2
ThermalNominal ValueUnitTest Method
Thermoset 1IEC 60811-2-1
    Elongation under load, 20N/cm² : 200°C 100%IEC 60811-2-1
    Permanent elongation after cooling 0.0%IEC 60811-2-1
ElectricalNominal ValueUnitTest Method
Power factor- 50Hz (23°C) 0.00160IEC 60250
Additional InformationNominal ValueTest Method
Ozone Resistance passIEC 60811-2-1
ElectricalNominal ValueUnitTest Method
Volume Resistivity (20°C)> 1.0E+16ohms·cmIEC 60502
Relative Permittivity (23°C, 50 Hz)2.29IEC 60250
Additional InformationNominal ValueTest Method
Crosslinking or cure: A satisfactory cure can be obtained either by immersion in hot water or exposure to low pressure steam at atemperature up to 70°C.
ExtrusionNominal ValueUnit
Cylinder Zone 1 Temp. 130°C
Cylinder Zone 2 Temp. 150°C
Cylinder Zone 3 Temp. 180°C
Cylinder Zone 4 Temp. 190°C
Die Temperature 200°C
Extrusion instructions
Most modern thermoplastic extruders will process SX554:CM493 compound although screw designed to give good homogenisation without excessive shear is recommended. Both polyethylene and PVC screws have given satisfactory results
Note Message
1 .Cure assessment by hot set test (forced cured at 80°C in water)
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