AEI SX409:CM401

Category: LDPE , Low Density Polyethylene
Manufacturer: AEI Compounds Limited
Trademark: AEI
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: GQCths_AEI-SX409-CM401.pdf
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Silane crosslinkable polyethylene for medium voltage power cable insulation

This is a silane crosslinkable polyethylene compound, curable by exposure to moist conditions and possessing excellent extrusion properties at high output rates. The graft component SX409 is mixed with a crosslinking catalyst masterbatch CM401 generally in the ratio 95:5.

The SX409:CM401 compound has been specifically developed for cables operating up to 36kV. This compound is typically used in conjunction with SX 539 crosslinkable semi-conducting material for conductor and insulation shields. Strippable outer shields are possible using SX528.
General Information
Features
  • Crosslinkable
Uses
  • Wire and cable applications
  • Medium voltage insulation
Agency Ratings
  • EC 1907/2006 (REACH)
RoHS Compliance
  • RoHS compliance
Forms
  • Particle
Processing Method
  • Extrusion
PhysicalNominal ValueUnitTest Method
Density 0.928g/cm³BS 2782 620A
Melt Mass-Flow Rate (MFR) (190°C/2.16 kg)0.60 - 0.90g/10 minInternal method
MechanicalNominal ValueUnitTest Method
Tensile Stress 18.0MPaIEC 60811-1-1
Tensile Strain (Break)350%IEC 60811-1-1
AgingNominal ValueUnitTest Method
Change in Tensile Strength (135°C, 168 hr)4.0%IEC 60811-1-2
Change in Tensile Strain at Break (135°C, 168 hr)-2.0%IEC 60811-1-2
ThermalNominal ValueTest Method
Cold bending (-70°C) passIEC 60811-1-4
ElectricalNominal ValueUnitTest Method
Power factor- 50Hz (23°C) 4.00E-4IEC 60250
Additional InformationNominal ValueUnitTest Method
Cure Time 1IEC 60811-2-1
    3.00 to 6.00mm 6.0 - 24.0hrIEC 60811-2-1
    8.00 mm 190.0hrIEC 60811-2-1
    1.50 cm 280.0hrIEC 60811-2-1
ExtrusionNominal ValueUnit
Head Temperature 170°C
ElectricalNominal ValueUnitTest Method
Volume Resistivity (20°C)> 1.0E+16ohms·cmIEC 60502
Dielectric Strength (20°C)21kV/mmIEC 60243-1
Relative Permittivity (23°C, 50 Hz)2.50IEC 60250
ExtrusionNominal ValueUnit
Cylinder Zone 1 Temp. 150°C
Cylinder Zone 2 Temp. 160°C
Cylinder Zone 3 Temp. 170°C
Cylinder Zone 4 Temp. 180°C
Die Temperature 180°C
Extrusion instructions
Most modern thermoplastic extruders will process SX409:CM401 compounds particularly if a screw suitable for polyethylene extrusion is available.
Note Message
1 .Time when elongation under load (20N/cm² at 200°C) is less than 100%
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