AEI SX522A:CM401 and SX522A:CM401CDS

Category: LDPE , Low Density Polyethylene
Manufacturer: AEI Compounds Limited
Trademark: AEI
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: A4AxqS_AEI-SX522A-CM401-and-SX522A-CM401CDS.pdf
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Ambient cure, silane crosslinkable polyethylene for low voltage power cable insulation

This crosslinkable polyethylene compound is designed for the insulation of power cables; possessing outstanding extrusion properties at high output rates. The graft component SX522A is mixed with the crosslinking catalyst masterbatch CM401 generally in the ratio 95:5. It exhibits minimum point and die drool, low scorch characteristics and high production efficiency.

It can be cured in ambient conditions and is specifically designed for small and sector shaped conductors.
General Information
Features
  • Crosslinkable
Uses
  • Low voltage insulation
  • Wire and cable applications
Agency Ratings
  • EC 1907/2006 (REACH)
RoHS Compliance
  • RoHS compliance
Forms
  • Particle
Processing Method
  • Extrusion
PhysicalNominal ValueUnitTest Method
Density 0.920g/cm³BS 2782 620A
Melt Mass-Flow Rate (MFR) (190°C/2.16 kg)1.0g/10 minInternal method
MechanicalNominal ValueUnitTest Method
Tensile Stress 18.0MPaIEC 60811-1-1
Tensile Strain (Break)450%IEC 60811-1-1
AgingNominal ValueUnitTest Method
Change in Tensile Strength (135°C, 168 hr)7.0%IEC 60811-1-2
Change in Tensile Strain at Break (135°C, 168 hr)-7.0%IEC 60811-1-2
ThermalNominal ValueUnitTest Method
Cold bending (-70°C) passIEC 60811-1-4
Thermoset 1IEC 60811-2-1
    Elongation under load, 20N/cm² : 200°C %IEC 60811-2-1
    Permanent elongation after cooling 0.0%IEC 60811-2-1
ElectricalNominal ValueUnitTest Method
Power factor- 50Hz (23°C) 3.00E-4IEC 60250
Additional InformationNominal ValueUnit
Cure Time - <100% Hot elongation 2
    800.0 µm 5.0day
    1.50 mm 14.0day
ExtrusionNominal ValueUnit
Head Temperature 200°C
ElectricalNominal ValueUnitTest Method
Volume Resistivity (20°C)> 1.0E+16ohms·cmBS 6622
Dielectric Strength (20°C)21kV/mmIEC 60243-1
Relative Permittivity (23°C, 50 Hz)2.00IEC 60250
ExtrusionNominal ValueUnit
Cylinder Zone 1 Temp. 130°C
Cylinder Zone 2 Temp. 150°C
Cylinder Zone 3 Temp. 170°C
Cylinder Zone 4 Temp. 190°C
Die Temperature 210°C
Extrusion instructions
Most modern thermoplastic extruders will process SX522A:CM401 & CM401-2 compounds, particularly if a screw suitable for polyethylene extrusion is available.
Note Message
1 .Cure assessment by hot set test (forced cured at 80°C in water)
2 .Cure assessment (ambient cure at 20°C and 50% humidity)
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